EAAAirVenture OshkoshShopJoin

Balancing a rudder, HELP!

Posted By:
Jay Smith
Homebuilder or Craftsman
31
Posts
0
#1 Posted: 8/16/2010 20:25:58

Ok, I do get how to balance a horizontal stabilator, but balancing my rudder has me baffled.


For the sake of discussion, assume a rudder of 40" trailing edge length, "hinge line at 76 degrees off the vertical tail, with 3  hinge/bearing points at the top,  bottom, and middle.  If I suspend the rudder from the TOP, the balancing weight needs to be FWD of the hinge line (to match the attach points of the tail) in order to make it hang even with the hinge line but if I suspend the rudder from the MIDDLE point, the weight would need to be slightly behind the hinge line to make it hang in line with the hinge line.   How does one do this correctly?


THANKS in advance!



Christopher Carlson
IAC MemberHomebuilder or Craftsman
81
Posts
21
#2 Posted: 8/17/2010 09:41:07

 Hi Jay;

From you description it sounds like ypu're trying to balance the rudder while it's hanging vertical from one hinge point and thats not going to give you a balanced rudder...

Keep in mind that the balance of a control surface (either mechanical balance or aerodynamic balance) centers around it's entire pivot point (fulcrm) and in this case all 3 hinges make up that point. Hanging a surface from only one hinge would allow the other 2 to either lead or lag and create a false fulcrm.

Simple and quick way to balance a surface;

With strap hinges (Pitts, Eagle, etc.)  block up the control surface on a long FLAT LEVEL table using 2" aluminum angle under each hinge point. You basically are making a teeter-totter out of the surface.

-or-

With pin type hinges build a "gallows" out of 2x4 long enough to hang the control surface under it...  _/---------\_  insert the pins into each hinge and hang the surface using safety wire (you can use anything to hang it but take into account the strength of the wire, weight of the part and the fact that Murphy hangs around in workshops a lot...) through the hinge pins hang the surface LEVEL..

Balance to taste!

 

                    This is just the way I do it.

 

                                                                                Chris



Joanne Palmer
Young Eagles Pilot or VolunteerHomebuilder or Craftsman
276
Posts
68
#3 Posted: 8/17/2010 10:39:04


rudder.jpg

Take a look at the attached graphic out of my build manual.  It shows how to balance a rudder.  The rudder can be balanced with just primer if you plan to paint your airplane as the final paint is most likely within the allowable tolerance for balance.

 

 

 

 



Jay Smith
Homebuilder or Craftsman
31
Posts
0
#4 Posted: 8/17/2010 14:05:29

THANKS all.


Joanne, your replies are always appreciated, you are awesome!



Joanne Palmer
Young Eagles Pilot or VolunteerHomebuilder or Craftsman
276
Posts
68
#5 Posted: 8/17/2010 17:21:10

Thanks.  I appreciate that you appreciate my efforts.



Keith Norton
Homebuilder or CraftsmanAirVenture Volunteer
14
Posts
1
#6 Posted: 8/19/2010 14:06:57

Joanne,

Could you tell me in which manual you found the rudder balance diagram? I teach A&P classes and I'm always looking for new resources.

Thanks,

Keith



Sonja Englert
Homebuilder or Craftsman
18
Posts
1
#7 Posted: 9/4/2010 12:53:01

Keith,

 

Take a look at these books http://www.caro-engineering.com. They are for airplane homebuilders, but certainly useful for A&P's as well. The "Tips and Tricks for Aircraft Homebuilders" also has the information on how to balance control surfaces.

 

Sonja